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1、Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam12008.11.122008.11.12生生產(chǎn)技技術(shù)組 生產(chǎn)技術(shù)組 技術(shù)學習 “機器人 W/D 應(yīng)用技術(shù)”Doing it right the first time,Working SmarterDoing it right the first time,Wor

2、king Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam2目目目目錄錄錄錄1.機器人的定義與分類2.機器人的構(gòu)成3.機器人的動作順序與原理4.機器人控制系統(tǒng)種類5.本公司機器人適用事例6.今后新車型開發(fā)時機器人應(yīng)用計劃 -操作機器人應(yīng)用弧焊同步設(shè)備7.機器人 JIG 視頻介紹Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè)

3、株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam3 所所謂“機器人機器人”:是指是指將將人人類技能制作成程序，能反技能制作成程序，能反復復進行巨物裝行巨物裝載、交、交換、移送等多、移送等多種種作作業(yè)的裝置或的裝置或機器。機器。即，通即，通過程序程序變更不更不僅能移能移動物體物體還能添加感能添加感應(yīng)器器進行加工、行加工、組裝等作裝等作業(yè)的多功能主的多功能主體。體。根據(jù)根據(jù)運運動形形態(tài)分分類 1.1.ROBOT(ROBOT(直交機器人直交機器人):):沿沿X,Y,ZX,Y,Z軸的方向的方向運運動.2.2.多多關(guān)

4、關(guān)節(jié) 機器人機器人(4(4軸以上的機器人以上的機器人):):動作作結(jié)構(gòu)構(gòu)由由關(guān)關(guān)節(jié)構(gòu)構(gòu)成的的機器人成的的機器人 3.3.圓柱坐柱坐標機器人機器人 (Cylinderical Robot):(Cylinderical Robot):動作作結(jié)構(gòu)構(gòu)為圓柱坐柱坐標形式的機器人形式的機器人 4 4.直角坐直角坐標機器人機器人 (Cartesian Robot):(Cartesian Robot):動作作結(jié)構(gòu)構(gòu)為直角坐直角坐標形式的機器人形式的機器人 5.5.極極坐坐標機器人機器人 (Spherical Robot):(Spherical Robot):動作作結(jié)構(gòu)構(gòu)為極極坐坐標形式的機器人形式的機器人 根

5、據(jù)用途分根據(jù)用途分類 1.1.操作機器人操作機器人 2.2.組裝機器人裝機器人 3.3.涂裝機器人涂裝機器人 4.4.弧弧焊機器人機器人 5.5.點點焊機器人機器人1.1.機器人的定義與分類Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam42.1 2.1 全體全體構(gòu)構(gòu)成成圖2.2.機器人的構(gòu)成Doing it

6、right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam52.2.機器人的構(gòu)成2.2 2.2 機器人各機器人各條條軸的名的名稱稱Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株

7、式會社MManufacturing anufacturing T Technology echnology T Teameam6B軸 減速器 與 伺服電機R1軸 減速器 與伺服電機R2軸 減速器 與 伺服電機H軸 減速器 與 伺服電機V軸減速器 與伺服電機S軸 減速器 與 伺服電機Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology

8、T Teameam7(：165 kg)2.3 2.3 動作范作范圍與與速度速度 2.2.ROBOT的構(gòu)成 Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam8Doing it right the first time,Working SmarterDoing it right the first time,Wor

9、king Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam9單位：mm：P P點點 動作范作范圍2.4 2.4 作作業(yè)領(lǐng)域域 2.2.ROBOT的構(gòu)成Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Tea

10、meam102.5 2.5 作作業(yè)領(lǐng)域域設(shè)定定檢討2.2.ROBOT的 構(gòu)成SIMULATOR PROGRAMSIMULATOR PROGRAMSIMULATOR PROGRAMSIMULATOR PROGRAM 作作業(yè)領(lǐng)域域設(shè)定定檢討必要必要項目目 1)1)JIG 3D(2D)JIG 3D(2D)設(shè)計 DATA DATA 2)ROBOT(ARC or HANDLING ROBOT)2)ROBOT(ARC or HANDLING ROBOT)選定定 3)3)作作業(yè)產(chǎn)品品數(shù)數(shù)據(jù)據(jù) (ARC WELDG or SPOT WELDG (ARC WELDG or SPOT WELDG 部位部位)4)4

11、)根據(jù)根據(jù) SIMULATOR PROGRAM SIMULATOR PROGRAM算出作算出作業(yè)半半徑徑 并并且且設(shè)定定 ROBOT ROBOT 與與 JIG JIG間的的設(shè)置置間隔，隔，決決定吊具尺寸定吊具尺寸 5)5)擴大作大作業(yè)領(lǐng)域的方法域的方法 :報告臺告臺(ROBOT(ROBOT 本體安著本體安著帶)高度高度調(diào)整整Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T

12、 Technology echnology T Teameam112.6.CONTROLLER 2.6.CONTROLLER 電源源 供供給CPUCPUSERVO SERVO AMPAMPSERVO SERVO MOTOR MOTOR 命令命令2.2.ROBOT的構(gòu)成 Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Team

13、eam122.7 CONTROLLER2.7 CONTROLLER的的 INPUT/OUTPUT SIGNAL INPUT/OUTPUT SIGNAL 使用使用 2.2.ROBOT的構(gòu)成(1)(1)ARC ROBOT ARC ROBOT 的基本接點的基本接點 :I/O BOARD:I/O BOARD /CARDCARD CONNECT CONNECT -INPUT:16-INPUT:16 (RELAY BOARD(RELAY BOARD :32:32 )-OUTPUT:16 -OUTPUT:16 (RELAY BOARD(RELAY BOARD :32:32 )(2)H/ROBOT(2)H/R

14、OBOT :I/O BOARD:I/O BOARD /CARDCARD -INPUT :32-INPUT :32,OUTPUT:32,OUTPUT:32 -JIG-JIG I/LOCK I/LOCK I/LOCKI/LOCK ()(3)ARC ROBOT&JIG INTERFACE:ARC ROBOT CONTROLLER(3)ARC ROBOT&JIG INTERFACE:ARC ROBOT CONTROLLER -JIG-JIG(ROBOT(ROBOT):16):16 ROBOT ROBOT ,ROBOT,ROBOT,(1(1/2/2),jig),jig,-JIG -JIG(ROBOT(R

15、OBOT):16):16 4 4(BINARY CODE(BINARY CODE :15:15 ),),ROBOT ROBOT,JIG,JIG(1(1/2/2)(4)H/ROBOT&JIG INTERFACE:(4)H/ROBOT&JIG INTERFACE:Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam13

16、)BK MAIN MFL)BK MAIN MFL R LINE R LINE 的的 ROBOT ROBOT 活用活用2.2.ROBOT的 構(gòu)成(1)(1)使用使用設(shè)備:-ARC ROBOT 1 -ARC ROBOT 1臺臺 -HANDLING ROBOT 1-HANDLING ROBOT 1臺臺 -ROBOT W/D JIG 1-ROBOT W/D JIG 1臺臺 -L/TEST 1-L/TEST 1臺臺 -維修用修用CHUTE 1CHUTE 1臺臺 -MAIN RESO-MAIN RESO PLT 1 PLT 1臺臺 -ASS-ASSY Y 裝裝載 PLT 1PLT 1臺臺 -配置配置 MA

17、RKMARKG M/C 1G M/C 1臺臺(2)H/ROBOT(2)H/ROBOT 使用接點使用接點 -56 AR CARD:2-56 AR CARD:2張 -56 DR CARD:1-56 DR CARD:1張 -28 AR CARD:1-28 AR CARD:1張 -24 R CARD:1-24 R CARD:1張(3)INPUT:101(3)INPUT:101分分 O/PUT:88O/PUT:88 I/LOCK I/LOCK,(SPARE(SPARE INPUT 7INPUT 7 O/PUT:13O/PUT:13)H/ROBOTH/ROBOTM/RESO M/RESO PLTPLTAS

18、SASSY Y 裝裝載PLTPLTMarkMarkG MCG MC維修用修用 CHUTECHUTEL/TESTL/TESTDoing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam14利用利用利用利用專專用用用用TEACHTEACHTEACHTEACH G PENDANTER G PENDANTER G PENDANTE

19、R G PENDANTER 設(shè)設(shè)置置置置CONTROLLERCONTROLLERCONTROLLERCONTROLLER UP-LOADUP-LOADUP-LOADUP-LOADPROGRAMPROGRAMPROGRAMPROGRAM SERVO AMP DATA SERVO AMP DATA SERVO AMP DATA SERVO AMP DATA 伺服放大器的伺服放大器的伺服放大器的伺服放大器的數(shù)數(shù)數(shù)數(shù)據(jù)據(jù)據(jù)據(jù)傳傳送到伺服送到伺服送到伺服送到伺服電電機機機機各各各各軸驅(qū)動軸驅(qū)動3.3.ROBOT的動作順序與原理3.1 ROBOT3.1 ROBOT的的動作作順序序Doing it righ

20、t the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam15Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Techn

21、ology echnology T Teameam16Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam17ROBOT ROBOT 全體全體現(xiàn)況況63%63%37%37%ARC ROBOT H/ROBOT ARC ROBOT H/ROBOT 現(xiàn)況況 ARC ROBOT ARC ROBOT 制造商制造商現(xiàn)況況 85

22、%85%斗山機斗山機電9 9臺臺FANUCFANUC2 2臺臺現(xiàn)代重工代重工業(yè)110110臺臺 H/ROBOT H/ROBOT 制造制造廠廠現(xiàn)況況 H/ROBOTH/ROBOT127127臺臺ARC ROBOTARC ROBOT7474臺臺現(xiàn)代重工代重工業(yè)6363臺臺12%12%3%3%87%87%斗山機斗山機電 1717臺臺13%13%Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufact

23、uring T Technology echnology T Teameam18 協(xié)助控制助控制(同同時控制控制)1)1)控制機器人之控制機器人之間，或者機器人，或者機器人與與夾具具間的相的相對補間動作作與與相相對速度速度 2)2)同同時控制控制MFLMFLR R 設(shè)備上附著的回上附著的回轉(zhuǎn)軸（附加（附加軸）與兩與兩臺機器人臺機器人 (適用于本公司適用于本公司TQ/BH LINE)TQ/BH LINE)4.4.ROBOT 控制 SYSYTEM 種類夾夾具互助系具互助系具互助系具互助系統(tǒng)統(tǒng)Doing it right the first time,Working SmarterDoing it

24、right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam19 協(xié)助控制的特征助控制的特征 1)1)2)2)2 2 ,.,JOBJOB JOBJOB (SIGNAL-WAIT TIME)(SIGNAL-WAIT TIME).Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會

25、社株式會社MManufacturing anufacturing T Technology echnology T Teameam20Muffler 1 axisDoing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam21Manifold 2 axesDoing it right the first time,Work

26、ing SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam22Manifold 3 axesDoing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology

27、echnology T Teameam23 ROBOT ROBOT 單獨獨控制控制 1)1),2)2)1 1 (中中)Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam241)ARC 1)ARC 焊 -A/T W/D-A/T W/D TOOL TOOL TORCH TORCH BRKT BRKT RESO BAF

28、F SUB RESO BAFF SUB ()2)SPOT 2)SPOT -UCC&-UCC&LINELINE H/ROBOTH/ROBOT SPOTSPOT SPOT SPOT -HANDLG LINEHANDLG LINE UCC UCC SPOT SPOT BRKT BRKT SPOT M/C SPOT M/C 5.5.本公司 ROBOT 適用 事例Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing

29、 anufacturing T Technology echnology T Teameam253)3)產(chǎn)品品 HANDLGHANDLG -MFLR -MFLR -ROBOTROBOT JM MAIN MFLR LINEJM MAIN MFLR LINE H/ROBOTH/ROBOT MFLRMFLR 超重超重產(chǎn)品移送品移送 無人化無人化 LINE LINE 人人員減減少少Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MMan

30、ufacturing anufacturing T Technology echnology T Teameam264)A/S LINE 4)A/S LINE -A/S LINE A/S LINE ASSY ASSY JIGJIG TAG TAG H/ROBOTH/ROBOT LOADG LOADG ARC ROBOT ARC ROBOT -LINELINE ITEMITEM LINE LINE -B/OUT-B/OUT Doing it right the first time,Working SmarterDoing it right the first time,Working Smar

31、ter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam276.ROBOT 1)HD CTR MFLR 1)HD CTR MFLR LINELINEDoing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam286.R

32、OBOT 應(yīng)用計劃序序設(shè)備名名數(shù)數(shù)量量金金額(單位位 :千元千元)UPHUPH1 1A/T W/D JIG 1A/T W/D JIG 1臺臺1 139,00039,0001 1505026262 2BRKBRKT ROBOT W/D JIGT ROBOT W/D JIG1 118,00018,0003 3LEAK TESTERLEAK TESTER1 115,00015,0004 4ROBOTROBOT5 5208,000208,0005 5ROBOT HANGERROBOT HANGER5 517,50017,5006 6 7 734,00034,0007 7ROBOT ROBOT 1 11

33、5,00015,0008 8CONTROLLER PNL CONTROLLER PNL 1 152,00052,0009 9PULSE PULSE 2 220,00020,0001010INVERTER INVERTER 2 24,8004,800TOTALTOTAL2626423,300423,3001 150502626 主要主要設(shè)備&投投資費用用Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing

34、anufacturing T Technology echnology T Teameam296.ROBOT 應(yīng)用計劃2)HD CTR MFLR HANDLING ROBOT 2)HD CTR MFLR HANDLING ROBOT 應(yīng)用用 LINELINEDoing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam306

35、.ROBOT 應(yīng)用計劃序序設(shè)備名名數(shù)數(shù)量量金金額(單位位 :千元千元)作作業(yè) 人人員UPHUPH所需所需 坪坪數(shù)數(shù)備注注1 1H/ROBOT(400KG)H/ROBOT(400KG)2 2112,000112,0001 1名名60601616坪坪2 2H/ROBOT(165KG)H/ROBOT(165KG)1 135,00035,0003 3ARC ROBOTARC ROBOT4 488,00088,0004 4LEAK TESTERLEAK TESTER1 115,00015,0005 5ROBOT HANGERROBOT HANGER3 315,00015,0006 6PULSE PULS

36、E 4 440,00040,000TOTALTOTAL1515305,000305,0001 1名名60602626主要主要設(shè)備&投投資費用用2-1)2-1)改善效果改善效果 -設(shè)備投投資費用用節(jié)省省 :約 120,000120,000千元千元(423,300,000305,000,000)(423,300,000305,000,000)-UPH -UPH 增加增加 :50 60(10EA:50 60(10EA 增加增加)-所需面所需面積減減少少 :10:10坪坪(26(26坪坪 1616坪坪)Doing it right the first time,Working SmarterDoing it right the first time,Working Smarter 世鐘工業(yè)世鐘工業(yè) 株式會社株式會社MManufacturing anufacturing T Technology echnology T Teameam31