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1、8D-Report/8D報(bào)報(bào)告告Reference No.:Intermediate report date:8D編號(hào):中間報(bào)告:Concession No.:Final report date:回用/讓步放行編號(hào):最終報(bào)告:Header data/表表頭頭信信息息Complaint Date:Product:投訴日期:2011/4/20產(chǎn)品型號(hào):前橡膠減震8D-Title:8D主題:橡膠部分出現(xiàn)裂口Warranty Decision:Manufacturing plant:質(zhì)保決定:制造工廠:河北旭龍公司Customer:Customer Material No.:客戶:北方凌云客戶物料編號(hào)
2、:Complaint type/mode:Serial No.:投訴類型/方式電子郵件系列號(hào):Supplier No.:供應(yīng)商編號(hào):Supplier name:Issuer:供應(yīng)商名稱:發(fā)布者:Contact Person at Customer:Telephone:客戶聯(lián)系人:電話:Business Address:Telefax:通訊地址:傳真:Email:電子郵件:Telephone:電話:Business Address:Telefax:通訊地址:傳真:Email:電子郵件:Contact Person at Supplier:Telephone:供應(yīng)商聯(lián)系人:電話:Business
3、Address:Telefax:通訊地址:傳真:Email:電子郵件:D1Problem Solving Team/解解決決問(wèn)問(wèn)題題工工作作組組Sponsor:監(jiān)管人:張健Surname/姓Lastname/名Teamleader/組長(zhǎng)E-Mail-Address/電子郵件地址:Team:xulongjsb組員:Externals:外部人員:D2Problem Description/問(wèn)問(wèn)題題描描述述Customer Complaint:客戶投訴內(nèi)容:前橡膠減震橡膠部分出現(xiàn)裂口Manufacturer Descr:生產(chǎn)者描述:Failure Type:故障類型:生產(chǎn)型故障Failure Loc
4、ation:故障位置:橡膠與骨架連接部分Manufacturing Date:Quantity of complaint products:End date of D2:生產(chǎn)日期:客戶投訴的產(chǎn)品數(shù)量:D2結(jié)束日期:D3Containment action(s)/臨臨時(shí)時(shí)措措施施(圍圍堵堵行行動(dòng)動(dòng))檢查現(xiàn)有庫(kù)存產(chǎn)品Responsible:introduced on:effective from:負(fù)責(zé)人:張健引進(jìn)日期:生效日期:Agreement of the customer with process or product-changing immediate measures at:Respo
5、nsible:客戶同意有關(guān)過(guò)程改變或產(chǎn)品改變的臨時(shí)措施的日期:負(fù)責(zé)人:Editor:BR/QMM1FR 08958-1Page 1/4D4Root Cause Analysis/根根本本原原因因分分析析:Failure Cause/Causing Process:故故障障原原因因/原原因因分分析析過(guò)過(guò)程程:在硫化過(guò)程中由于模具底部溫度過(guò)高,用膠量過(guò)大,使部分產(chǎn)品出現(xiàn)橡膠與骨架粘接部分燒邊現(xiàn)象,Root cause(s)(RC)and verification of effectiveness:why could the failure occur?根根本本原原因因(RC)及及其其有有效效性性驗(yàn)
6、驗(yàn)證證:為為什什么么故故障障會(huì)會(huì)發(fā)發(fā)生生?在硫化過(guò)程中由于模具底部溫度過(guò)高,用膠量過(guò)大。Responsible:completed on:負(fù)責(zé)人:張健完成日期:2011/4/21Root cause(s)(RC)and verification of effectiveness:why has the failure not been detected?根根本本原原因因(RC)及及其其有有效效性性驗(yàn)驗(yàn)證證:為為什什么么故故障障沒(méi)沒(méi)有有被被發(fā)發(fā)現(xiàn)現(xiàn)?沒(méi)有設(shè)置此處的檢驗(yàn)點(diǎn)Responsible:completed on:負(fù)責(zé)人田連海完成日期:2011/4/21Expected effects/Ri
7、sk assessment(Probability)/風(fēng)風(fēng)險(xiǎn)險(xiǎn)評(píng)評(píng)估估:Production period affected from:to:Responsible:completed on:受到影響的生產(chǎn)周期:直到:負(fù)責(zé)人:完成日期:Expected quantity of further failure at produced parts:Pot.failure qty:intern:0 km:Field:估計(jì)此后生產(chǎn)出的該種故障產(chǎn)品/零件數(shù)量:0潛在故障數(shù)量:內(nèi)部:0現(xiàn)場(chǎng):0D5Potential corrective actions and proof of effectiveness
8、/潛潛在在的的糾糾正正措措施施和和有有效效性性的的證證實(shí)實(shí):將廠內(nèi)現(xiàn)有產(chǎn)品逐一檢驗(yàn),避免再有此類現(xiàn)象發(fā)生,增加此種檢驗(yàn)點(diǎn)Responsible:completed on:負(fù)責(zé)人:田連海完成日期:2011/4/21D6Introduction of corrective actions and tracking of effectiveness/實(shí)實(shí)施施糾糾正正措措施施并并追追蹤蹤其其有有效效性性:Introduced corrective action(s)/實(shí)實(shí)施施的的糾糾正正措措施施:已經(jīng)將現(xiàn)有的庫(kù)存產(chǎn)品進(jìn)行了逐一檢驗(yàn)。在檢驗(yàn)規(guī)程中已經(jīng)增加相應(yīng)檢驗(yàn)項(xiàng)目Responsible:planned
9、 introduction on:introduced on:effective from:負(fù)責(zé)人:張健計(jì)劃引進(jìn)日期:2011/4/21引進(jìn)日期:2011/4/21生效日期:2011/4/21Customer agreement at:by:客戶認(rèn)可:通過(guò):Tracking of effectiveness of the introduced corrective action(s)/實(shí)實(shí)施施的的糾糾正正措措施施的的有有效效性性跟跟蹤蹤:已經(jīng)將現(xiàn)有的庫(kù)存產(chǎn)品進(jìn)行了逐一檢驗(yàn)。在檢驗(yàn)規(guī)程中已經(jīng)增加相應(yīng)檢驗(yàn)項(xiàng)目Responsible:completed on:負(fù)責(zé)人:張健完成日期:2011/4/21
10、Removal of containment action(s)/取取消消圍圍臨臨時(shí)時(shí)措措施施:Responsible:removed at:負(fù)責(zé)人:取消日期:D7Preventive action(s)of recurrence of the failure/避避免免故故障障再再次次發(fā)發(fā)生生的的預(yù)預(yù)防防措措施施:Update for QM-System(FMEA,Procedure-Instructions,PQP.)優(yōu)優(yōu)化化質(zhì)質(zhì)量量管管理理體體系系(FMEA,程程序序指指導(dǎo)導(dǎo),PQP.)Responsible:due date:completed on:負(fù)責(zé)人:要求完成日期:實(shí)際完成日期:
11、Adoption of Poss.Corrective Action(s)for other Processes,Products,Sites:可可以以應(yīng)應(yīng)用用到到其其他他過(guò)過(guò)程程、其其他他產(chǎn)產(chǎn)品品、其其他他場(chǎng)場(chǎng)所所的的糾糾正正措措施施:Could the failure concern other processes,products or sites?此故障跟其他過(guò)程、產(chǎn)品或場(chǎng)所有關(guān)嗎?If yes:Which departments do you inform(e.g.FMEA,Lessons-Learned Coordinators)?如果是:要通知哪些部門(例如:FMEA和學(xué)習(xí)教訓(xùn)的
12、協(xié)調(diào)員)?8D-Report/8D報(bào)報(bào)告告Reference No.:Intermediate report date:8D編號(hào):中間報(bào)告:Concession No.:Final report date:回用/讓步放行編號(hào):最終報(bào)告:Editor:BR/QMM1FR 08958-1Page 2/4If no:Why dont you expect other processes,products or sites to be concerned?如果不是:為什么你認(rèn)為與其他過(guò)程、產(chǎn)品或場(chǎng)所無(wú)關(guān)?Responsible:due date:completed on:負(fù)責(zé)人:要求完成日期:實(shí)際完成
13、日期:8D-Report/8D報(bào)報(bào)告告Reference No.:Intermediate report date:8D編號(hào):中間報(bào)告:Concession No.:Final report date:回用/讓步放行編號(hào):最終報(bào)告:Editor:BR/QMM1FR 08958-1Page 3/4D8Final Meeting/最最終終會(huì)會(huì)議議Surname姓Lastname名E-Mail-Address/電子郵件:Participant:參加人員:accomplished at:會(huì)議地點(diǎn):Results:結(jié)果:Signatures/簽名:P/QMM:Name:Date:Signature:工廠質(zhì)量部經(jīng)理名字:日期:簽名:Sponsor:Name:Date:Signature:監(jiān)管人:名字:日期:簽名:8D-Report/8D報(bào)報(bào)告告Reference No.:Intermediate report date:8D編號(hào):中間報(bào)告:Concession No.:Final report date:回用/讓步放行編號(hào):最終報(bào)告:Editor:BR/QMM1FR 08958-1Page 4/4