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1、 檢檢查查表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Checklistsupplier audit供應(yīng)商名稱/supplier name：產(chǎn)品型號/part no:審核日期/audit date：1、平平面面布布置置圖圖和和過過程程流流程程圖圖/Plant Layout and Process Flow DiagramNO.文文 件件 要要 求求/document questions評評價價evaluate記記錄錄/comments1.1是否有最新版平面布置圖？is there a dated copy of the current floor plan readily available?1.2平面

2、布置圖上是否有所有裝配、生產(chǎn)和檢測崗位、原材料、半成品、成品的區(qū)域劃分？does the floor plan identify the following:all required assembly,process and inspectionstations?locations for all raw material,work in process(WIP)and finished product?1.3流程圖是否是最新版本的并標(biāo)注有日期？are process flowcharts dated and current?操操 作作 要要 求求/implementation/process

3、 questions1.4生產(chǎn)過程中，材料和產(chǎn)品流動是否與過程流程圖一致？does the actual material and production flow follow the process flowchart?2、設(shè)設(shè)計計和和過過程程FMEA/design and process FMEANO.文文 件件 要要 求求/document questions評評價價evaluate記記錄錄/comments DFMEA（含含有有設(shè)設(shè)計計職職責(zé)責(zé)）/DFMEA(if supplier is design responsible)2.1DFMEA的零件編號、修訂版本、原始日期和審定日期是否

4、正確？does the DFMEA have the correct Part#,Revision Level,Orig.Date and Rev.Date?2.2DFMEA是否包括了顧客的所有性能要求、外觀標(biāo)準(zhǔn)、特殊特性和安全要求？does the DFMEA include all functional specifications,appearance specifications,SCs andSafety Requirements as defined by customer drawings?2.3是否對每個失效模式的RPN都進行了計算，并對RPN值高的采取了建議措施？are th

5、ere RPN calculations for each failure mode and recommended actions for high RPNs?第 1 頁，共 22 頁PFMEA2.4PFMEA是否按圖紙的規(guī)定包括了所有顧客和內(nèi)部要求的特殊特性和安全要求？does the PFMEA include all customer and interal Scs and Safety Requirements as defined bycustomer drawings and interal requirements?2.5是否對每個失效模式的RPN都進行了計算，并對RPN值高的

6、采取了建議措施？are there RPN calculations for each failure mode and recommended actions for high RPNs?2.6PFMEA是否與流程圖一致？Does the PFMEA follow the process flow?3、控控制制計計劃劃/Control PlanNO.文文 件件 要要 求求/document questions評評價價evaluate記記錄錄/comments3.1控制計劃是否有正確的產(chǎn)品編號、修訂號、原始日期和修訂日期？Does the Control Plan have the corre

7、ct Part#,Revision Level,Orig.Date and Rev.Date?3.2控制計劃是否與流程圖一致？Does the control plan follow the process flowchart?3.3控制計劃內(nèi)是否包括了：進料檢驗、過程檢驗和控制、出廠檢驗以及返工/返修要求？Does the Control Plan include the following:Incoming Inspection,In-processInspection&Controls,Final inspection and rework/repair Requirements?3.4

8、控制計劃是否按顧客圖紙的要求包括了所有顧客的特殊特性和產(chǎn)品安全要求？Does the Control Plan include all the customer SCs and Safety Requirements asdefined by customer drawings?3.5PFMEA中視別的潛在失效模式是否通過控制計劃進行得到控制？Are appropriate potential failure modes,as identified in the PFMEA,addressedthrough the control plan?3.6控制計劃中是否包括了檢驗和試驗的要求？（包括數(shù)

9、量、頻次、以及規(guī)范要求）檢檢查查表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Checklistsupplier audit供應(yīng)商名稱/supplier name：產(chǎn)品型號/part no:審核日期/audit date：第 2 頁，共 22 頁Does Control Plan include both gage and test requirements?(including quantity,frequency,and required specifications?)操操 作作 要要 求求/implementation/process questions3.7所有控制計劃中要求的控制（包括SPC）

10、是否在生產(chǎn)過程中得到實施？Are all controls(including SPC),identified on the Control Plan,being used in theproduction process?3.8所有控制是否得到定期驗證以確保達到預(yù)期的結(jié)果？Are all controls verified on a periodic basis to ensure desired results?4、檢檢驗驗和和試試驗驗/Inspection and TestingNO.文文 件件 要要 求求/document questions評評價價evaluate記記錄錄/comme

11、nts4.1接受準(zhǔn)則不是零缺陷的計數(shù)數(shù)據(jù)，供方是否將接受準(zhǔn)則形成文件并由顧客批準(zhǔn)？for attribute data with acceptance criteria other than zero defects,doesthe supplier document acceptance criteria and have customer approval?4.2是否只有被檢查和驗證過的產(chǎn)品才能夠被投入生產(chǎn)？how does the supplier assure that incoming product has been inspected orotherwise verified t

12、o meet requirements,prior to release for production?4.3沒有驗證而用于生產(chǎn)的的原材料是否被明確標(biāo)識并作好記錄？is positive identification provided and recorded for material used in production butnot verified?4.4檢驗指導(dǎo)書中是否包括抽樣計劃、檢驗頻次以及檢測內(nèi)容和規(guī)范要求（包括進料、過程、最終）does the inspection instructions include samling quantity,frequency,inspecti

13、onitems and required specifications(incomingprocessout-going).4.5來料接受計劃必須包括以下一種或多種方法：1、進行統(tǒng)計數(shù)據(jù)接收與評價；2、進貨檢驗和/或試驗（根據(jù)性能的抽樣）；3、當(dāng)有可接收質(zhì)量性能的記錄時，由第二方或第三方評審或?qū)徍?。檢檢查查表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Checklistsupplier audit供應(yīng)商名稱/supplier name：產(chǎn)品型號/part no:審核日期/audit date：第 3 頁，共 22 頁the acceptance plan must include one or more

14、of the following:1、receipt andevaluation of statistical data;2、receiving inspection and/or testing(samplingbasedon performance);3、2nd or 3rd party assessments or audits ofcoupled withrecords of acceptable quality performance;4、part evaluation by accreditedlaboratory.4.6在所有要求的檢驗和試驗完成或必要的報告收到和驗證前，不得將產(chǎn)

15、品放行，除非有可靠追回程序時才可放行？does the supplier hold product until the required inspections and testshave been completed or necessary reports have been received andverified,except for release under positive recall?4.7供方是否只在文件或控制計劃中所有要求的各項活動已圓滿完成后，產(chǎn)品才發(fā)出？does the supplier assure that no product is dispatched unt

16、il all activities specified inthe document and/or control plan have been satisfactorily completed?4.8在控制計劃和/或文件化程序中是否具體規(guī)定了標(biāo)識（如：蓋章、標(biāo)簽、貯存位置等）？is the identification specified in the control plan and/or documented procedures(e.g.stamp marks,tags,storage location.)4.9在生產(chǎn)過程中是否提供文件表明：只有通過了檢驗和/或試驗的材料才能提供給顧客

17、？are there provisions in the process that only material that has passed theinspections and/or test can be provided to the customer?操操 作作 要要 求求/implementation/process questions4.10 是否在整個生產(chǎn)過程中都保持了產(chǎn)品適當(dāng)?shù)臋z驗和/或試驗狀態(tài)的標(biāo)識？is inspection and/or test status suitably identified throughout the productionprocess?4.

18、11 是否按文件和/或控制計劃的要求對產(chǎn)品進行檢驗/試驗？is product inspected/tested as required by documented procedures and/or thecontrol plan?4.12 最終檢驗和試驗是否根據(jù)文件和/或控制計劃的要求進行？檢檢查查表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Checklistsupplier audit供應(yīng)商名稱/supplier name：產(chǎn)品型號/part no:審核日期/audit date：第 4 頁，共 22 頁is final inspection and testing conducted in ac

19、cordance with documented proceduresand/or the control plan?4.13 對返工和返修品是否重新進行了檢查？is the procedure to re-qualify all reworked/repaired material being followed?4.14 是否進行了作業(yè)準(zhǔn)備驗證，使用的是哪一種（末件比較/首件檢查）？are job setups verified whenever a setup is performed?Which is used（Last-offpart comparison or first part

20、check）?4.15 供方是否保存了所有檢驗和試驗的記錄？does the supplier maintain adequate records of all inspections and tests?4.16 檢驗和試驗記錄是否清楚的表明產(chǎn)品是否已通過了檢驗和/或試驗？do inspection and test records clearly show whether the product has passedor failed the inspection and/or test?4.17 記錄是否標(biāo)明負責(zé)合格產(chǎn)品放行的授權(quán)檢驗者？do the records identify t

21、he inspection authority responsible for therelease of the product?4.18必須按要求的頻次對所有產(chǎn)品進行全尺寸檢驗和功能驗證（按顧客的工程材料及性能標(biāo)準(zhǔn)），其結(jié)果必須可供顧客評審。A layout inspection and a functional verification(to applicable customerengineering materal and performance standards)shall be performed for allproducts at a established frequen

22、cy,results shall be available forcustomer review.5、產(chǎn)產(chǎn)品品規(guī)規(guī)范范與與圖圖紙紙/Product Specifications&DrawingsNO.文文 件件 要要 求求/document questions評評價價evaluate記記錄錄/comments 檢檢查查表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Checklistsupplier audit供應(yīng)商名稱/supplier name：產(chǎn)品型號/part no:審核日期/audit date：第 5 頁，共 22 頁5.1是否有顧客規(guī)范的最新修訂版？Is the current revisio

23、n of the customer specification(s)on hand?5.2產(chǎn)品規(guī)范是否正確地反映在供應(yīng)商的圖紙和相關(guān)文件上（如：控制計劃、操作指導(dǎo)書、檢驗指導(dǎo)書）？Are specifications reflected on supplier drawings and relevant documentscorrectly(eg:control plan,inspection instruction,operation instruction)?5.3供方是否保存了工程更改在生產(chǎn)中實施日期的記錄？does the supplier maintain a record of t

24、he date on which each change isimplemented in production.5.4對新/舊規(guī)范生產(chǎn)的產(chǎn)品如何控制？how to control the products between the new/old specifications.操操 作作 要要 求求/implementation/process questions無無/none6、過過程程監(jiān)監(jiān)控控與與操操作作指指導(dǎo)導(dǎo)書書/Process Monitoring&Operator InstructionsNO.文文 件件 要要 求求/document questions評評價價evaluate記記

25、錄錄/comments6.1每一個生產(chǎn)崗位是否有有效的工作空間和足夠的照明，以達到有效的工作環(huán)境？does each workstation provide adequate lighting and sufficient space to promote effectiveworking conditions?6.2是否有一個用以查證操作工已進行了可視樣品、量具和操作指導(dǎo)書等的培訓(xùn)的系統(tǒng)？Is a system in place to verify operator training on gages,visual aids,and operatorinstructions?6.3新進員工（

26、包括轉(zhuǎn)崗員工）是否進行培訓(xùn)，有無記錄。檢檢查查表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Checklistsupplier audit供應(yīng)商名稱/supplier name：產(chǎn)品型號/part no:審核日期/audit date：第 6 頁，共 22 頁does the organization provide on-the-job training for personnel in any new ormodified job affecting product quality.Are records of training maintained?6.4操作指導(dǎo)書、結(jié)構(gòu)圖、檢驗指導(dǎo)書是否受控并且能

27、追趕溯到生產(chǎn)零件的級別？Operator Instructions,Set-up Sheets and Inspection instructions are controlled andtraceable to the level parts being produced6.5操作和過程監(jiān)控指導(dǎo)書是否滿足TS16949/7.5.1.2Operator and process monitoring instructions comply with TS16949/7.5.1.26.6過程控制中是否使用了統(tǒng)計技術(shù)（控制圖）？are the statistical techniques used

28、in the process controlling(eg.Control chart)?6.7所有超出控制和不良趨勢是否都被備注和采取糾正措施？Are trends and out of control situations being noted and corrected?6.8是否按規(guī)定的方法確保所有現(xiàn)場的工程文件都為正確的修訂版本（規(guī)范、PFMEA、控制計劃、結(jié)構(gòu)圖、操作指導(dǎo)書、可視輔具）？Is the system being followed to ensure the correct revision level is in place for allengineering d

29、ocuments?(Specifications,PFMEA,Control Plans,Setup Sheets,Operator Instructions,Visual Aids)6.9試生產(chǎn)的資料是否被收集和保存？Has pilot build data been collected and stored?6.10是否有文件化程序規(guī)定對返工/返修的材料進行重新檢查？Is there a procedure to re-qualify all reworked/repaired material?6.11是否有一個書面的詳細的批次管理系統(tǒng)存在，管理系統(tǒng)涉及原材料從進料到發(fā)運包括離線、返工/

30、返修的操作。A written detailed lot tracebility system exists through all stages of material flow fromincoming to shipping,including off-line and rework/repair operations.檢檢查查表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Checklistsupplier audit供應(yīng)商名稱/supplier name：產(chǎn)品型號/part no:審核日期/audit date：第 7 頁，共 22 頁操操 作作 要要 求求/implementation/proc

31、ess questions6.12 是否在生產(chǎn)、交付的所有階段都有保持了產(chǎn)品的標(biāo)識？are the identifications maintained during all stages of production,delivery?6.13在每個工作崗位，操作工是否能很容易地得到可視輔具（包括合適的臨界樣品）和操作指導(dǎo)書，并按其進行操作？Are visual aids(including appropriate boundary samples)and operator instructionsreadily accessible by the operators at each stat

32、ion and being followed?6.14 在生產(chǎn)線上是否都可得到好的樣品/不良樣品？它們是否都有狀態(tài)標(biāo)識？Are all Master Good/Master Bad samples available on line?Are they signed?6.15 操作指導(dǎo)書是否清晰、易讀、能看得見的？The instructions are legible and visible to the operator.6.16 現(xiàn)場是否有返工和返修指導(dǎo)書并按其實施？Are rework and repair procedures in place and being followed?6

33、.17 在生產(chǎn)現(xiàn)場是否劃分出合格品、不合格品、待檢品的區(qū)域，并加以標(biāo)識。is there an identified area for conforming nonconforming awaiting inspectingmaterial/product,segregated from the manufacturing area?6.18 類似產(chǎn)品是否針對防止混入采取措施。is there action to prevent the similar products from mixing.6.19 檢測點的設(shè)置是否能有效地阻止不合格品的發(fā)運？are inspection point lo

34、cations effective in preventing shipment of nonconforming products?6.20批次可追溯性管理已被證明在使用并有效。The lot traceability is demonstrated to be in place and effective.6.21 零件標(biāo)識是否存在，并至少包括供應(yīng)商編號，產(chǎn)品編號和生產(chǎn)日期。檢檢查查表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Checklistsupplier audit供應(yīng)商名稱/supplier name：產(chǎn)品型號/part no:審核日期/audit date：第 8 頁，共 22 頁Part

35、 identification is based on PS-4480 with,at a minumum,includesSupplier Code,p/n and run date.6.22 批次數(shù)量大小不超過8小時或一天的生產(chǎn)產(chǎn)量中的較小者Lot size is designated as not to exceed 8 hours or 1 days production,whichever issmaller.6.23 在工作現(xiàn)場，可追溯性標(biāo)識是否得到維持并進行記錄？are the identification of traceability maitained and record

36、ed on the site?7、Handling and storageNO.文文 件件 要要 求求/document questions評評價價evaluate記記錄錄/comments7.1材料包括精密的零部件的搬運和貯存要求是否被評審？Have the handling and storage requirements of material,including delicatecomponents,been reviewed?7.2當(dāng)零件或材料有特殊的搬運要求時，程序或作業(yè)指導(dǎo)書中是否清楚地說明了搬運的方法？When special handling of parts or mate

37、rial is required,the procedures or workinstructions clearly indicate the handling method.7.3供方是否使用合適的貯存場地以防止產(chǎn)品損壞或變質(zhì)？are storage areas appropriate for preventing damage or deterioration of theproduct?7.4供方是否以適宜的時間間隔檢查庫存品狀況，以便及時發(fā)現(xiàn)變質(zhì)情況？is the condition of product in stock assessed at appropriate interv

38、als to detectdeterioration?操操 作作 要要 求求/implementation/process questions 檢檢查查表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Checklistsupplier audit供應(yīng)商名稱/supplier name：產(chǎn)品型號/part no:審核日期/audit date：第 9 頁，共 22 頁7.5材料的貯存是否充分地避免了環(huán)境的影響？Is the storage of material adequate to protect it from environmental factors?7.6零部件的貯存地點是否得到管理和監(jiān)控？Is

39、the storage location for components organized&monitored?7.7是否建立了一些控制方法以消除產(chǎn)品被污染或相似的產(chǎn)品被混合？Have controls been established to eliminate the potential for an operation tocontaminate or mix similar products?8、包包裝裝與與發(fā)發(fā)運運規(guī)規(guī)范范/Parts Packaging/Shipping SpecificationsNO.文文 件件 要要 求求/document questions評評價價evalua

40、te記記錄錄/comments8.1下列文件是否存在？The following documentation exists and is included in the plan:Packaging requirements/instructions/包裝指導(dǎo)書Labeling requirements/instructions/標(biāo)簽指導(dǎo)書Shipping requirements/instructions/發(fā)運指導(dǎo)書8.2包裝是否按顧客要求已進行了測試，包括按實際或模擬路線和條件發(fā)運后的包裝進行測試？Evidence exists that the packaging has been te

41、sted(as required by the using plant)including test packs shipped over actual or simulated shipping route and conditions8.3在最終檢驗和試驗后，供方是否采取保護產(chǎn)品質(zhì)量的措施，合同要求時，這種保護應(yīng)延續(xù)到交付的目的地？does the supplier arrange for the protection of the quality of product after finalinspection and test,and when contractually specif

42、ied does it extend to includedelivery to destination?檢檢查查表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Checklistsupplier audit供應(yīng)商名稱/supplier name：產(chǎn)品型號/part no:審核日期/audit date：第 10 頁，共 22 頁8.4供方是否建立支持百分之百按期裝運的系統(tǒng)以滿足顧客生產(chǎn)的要求？has the supplier established a system to support 100%on-time shipments to meetcustomer production requiremen

43、ts?8.5如果未能保持百分之百按期裝運，供方是否實施糾正措施以改進交付能力并與顧客就交付問題進行信息溝通？if the suppliers delivery performqnce is not 100%to schedule,is there evidence ofimplemented corrective actions,and of communicatin regarding delivery probleminformation to the customer?8.6是否有含有第二條路線以及承運商的應(yīng)急計劃。A contingency plan exists which incl

44、udes secondary routes and carriers,as well as,logistics for expited shipments操操 作作 要要 求求/implementation/process questions8.7包裝和標(biāo)簽是否符合顧客的最新要求？Packaging and labeling conforms to the latest customer standard8.8檢查包裝損壞或被污染的檢查計劃Inspection plan which identifies damaged or contaminated containers for remova

45、lfrom service8.9所有運輸容器、方法和標(biāo)準(zhǔn)包裝已經(jīng)過顧客材料部門主管的批準(zhǔn)。All shipping containers,methods and standard packs have been approved by theusing plants Materials Mgr.8.10發(fā)運必須遵守先進先出的庫存管理系統(tǒng)。Shipments must conform to FIFO inventory control system9、異異常常處處理理 檢檢查查表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Checklistsupplier audit供應(yīng)商名稱/supplier name：

46、產(chǎn)品型號/part no:審核日期/audit date：第 11 頁，共 22 頁NO.文文 件件 要要 求求/document questions評評價價evaluate記記錄錄/comments9.1如果發(fā)生顧客抱怨，是否有一個保護顧客利益的程序文件？Are there procedures in place to protect customer in the event of CustomerComplaint?9.2那些文件是否能確保完全隔離所有可疑品：包括顧客處的、公司內(nèi)的、在運輸途中的或在倉庫中的？Do these procedures ensure complete isol

47、ation of suspect material,at bothcustomer and supplier locations?At transportation and storage locations?9.3問題的解決辦法是否采用8D或其它方法（如：顧客的要求方法、7-步法、5-步法）Does the problem soxxing system incorporate the 8-D,or like processes(I.E.Customer specific methods;7-Step,5 Phase,etc.)?9.4是否建立并實施了關(guān)于不合格/可疑的材料/產(chǎn)品的標(biāo)識、記錄、

48、評價、隔離和處置的程序文件？are procedures established and implemented to address nonconforming/suspectmaterial or product regarding:identification,documentation,evaluation,segregation(when practical),disposition?9.5是否對所有不合格的、可疑的材料或產(chǎn)品和隔離區(qū)提供可視標(biāo)識？is visual identification of any nonconforming material or product and

49、 quarantineareas evident?9.6是否清楚地定義出評審和處置不合格/可疑產(chǎn)品的職責(zé)與權(quán)限？are there clear definitions for responsibilities for review and disposition ofnonconforming and suspect product?9.7是否對不合格品進行量化和分析，建立優(yōu)先減少計劃并跟蹤計劃的實施進展情況？is nonconforming product quantified and analyzed and is a prioritized reduction planin place?

50、檢檢查查表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Checklistsupplier audit供應(yīng)商名稱/supplier name：產(chǎn)品型號/part no:審核日期/audit date：第 12 頁，共 22 頁9.8是否所有不合格都被記錄并進行收集和缺陷分析？are all nonconformances products recorded,collected and defectanalyzed?9.9在工作場所是否易于得到返工指導(dǎo)書，并為相關(guān)人員所使用？are the repair/rework instructions accessible and utilized by theapp

51、ropriate personnel?9.10是否記錄了讓步接受和返修產(chǎn)品的實際狀況？are accepted nonconformities and repairs documented to record theactual condition of the product?9.11供方是否確保在收到顧客授權(quán)之后才發(fā)運不合格的材料？does the supplier ensure that customer authorization is receivedprior to shipping nonconforming material?9.12發(fā)運的經(jīng)授權(quán)的不合格材料是否在每個包裝箱上都

52、有適當(dāng)?shù)挠涗?？is material shipped on an authorization properly identified on eachshipping container?9.13是否有對質(zhì)量成本控制的相關(guān)文件規(guī)定：is the controlled cost of qualuty specified in related documents?9.14是否依據(jù)文件的規(guī)定實施了相應(yīng)的質(zhì)量成本控制？is the controlled cost of qualuty implemented according as thedocument requirments?9.15是否對不良質(zhì)量

53、成本建立了優(yōu)先減少計劃？is a prioritized reduction plan established with the cost of poorquality?10、預(yù)預(yù)防防/預(yù)預(yù)知知性性維維護護計計劃劃/Preventive/predictiveMaintenance Plans 檢檢查查表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Checklistsupplier audit供應(yīng)商名稱/supplier name：產(chǎn)品型號/part no:審核日期/audit date：第 13 頁，共 22 頁NO.文文 件件 要要 求求/document questions評評價價evaluate記記

54、錄錄/comments10.1生產(chǎn)的設(shè)備、工裝、量具，是否有清單？Is there a list of tooling,equipment and fixtures used for product?10.2所有工裝、量具和主要設(shè)備是否都有包括在預(yù)防性維護計劃中。All tooling,gages,and capital equipment are included in the PM programs10.3所有設(shè)備、工裝和量具是否與清單相一致？Is all equipment,gauging and tooling the same as will be used in productio

55、n?10.4所有工裝、量具和主要設(shè)備是否都被清晰地標(biāo)識？Are all tools,equipment and fixtures clearly identified？10.5所有設(shè)備和工裝都存在文件化的預(yù)防維護計劃？A documented Preventive Maintenance plan exists for all equipment and tooling10.6 The PM plan includes:/預(yù)防性維護計劃包括：Setup the maintenance items for machines,tools and other equipment/制定機器、工裝和其它

56、設(shè)備的維護項目。A schedule of planned maintenance including maintaining period/包括時間周期的維護計劃表。A schedule of planned maintenance including responsible party/維護計劃表包括責(zé)任部門。Maintenance instructions based on manufacturers recommendation or partperformance/建立在制造商的建議和零件性能基礎(chǔ)上的維護指導(dǎo)書10.7 標(biāo)識關(guān)鍵設(shè)備并制定應(yīng)急計劃以防止由于設(shè)備的故障對顧客造成損失。K

57、ey equipment has been identified and contingency plans are in place that willprotect the customer form loss of production due to failure of this equipment 檢檢查查表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Checklistsupplier audit供應(yīng)商名稱/supplier name：產(chǎn)品型號/part no:審核日期/audit date：第 14 頁，共 22 頁10.8 是否有關(guān)鍵設(shè)備備件清單，是否存有關(guān)鍵生產(chǎn)設(shè)備的零配件。is ther

58、e a key equipment replacement parts list and is the replacement parts forkey equipment is available?操操 作作 要要 求求/implementation/process questions10.9 預(yù)防/預(yù)知性維護系統(tǒng)是否得到實施？Is the preventive/predictive maintenance system being followed?10.10 是否能對易損件充分保證其可得性？Is there an adequate supply of perishable tooling

59、 available in house?10.11 所有好的樣品和壞的樣品是否都被列入了預(yù)防維護計劃？Are all Master Good/Master Bad samples on the Preventative Maintenanceschedule?11、檢檢測測量量具具的的評評價價/Gage&Check Fixture EvaluationNO.文文 件件 要要 求求/document questions評評價價evaluate記記錄錄/comments11.1所有用于計量性數(shù)據(jù)測量的檢測設(shè)備是否都進行了R&R分析并是可接受的(30%)?Were gage R&Rs perform

60、ed and acceptable(30%)on all variable data measuringinstruments?11.2所有用于計數(shù)性數(shù)據(jù)測量的檢測設(shè)備是否都進行了R&R分析并是可接受的(按AIAG測量系統(tǒng)分析手冊)?Were gage R&Rs performed and acceptable(ref.AIAG Measurement SystemsAnalysis manual)on all attribute measuring instruments?11.3 是否存在一個系統(tǒng),用以確保所有檢測量量具和設(shè)備都得到校正和標(biāo)識?檢檢查查表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Ch

61、ecklistsupplier audit供應(yīng)商名稱/supplier name：產(chǎn)品型號/part no:審核日期/audit date：第 15 頁，共 22 頁Is a system in place to ensure all gages and test equipments are identified andcalibrated?11.4 是否有檢驗測量和試驗設(shè)備的清單，以及其校正計劃？are there a list of all gages and test equipments,a plan about the calibration?操操 作作 要要 求求/impleme

62、ntation/process questions11.5 對所有樣件是否有一個管理系統(tǒng)？are there a management system to all masters?11.6 是否所有的檢測量具和設(shè)備都得到了適宜的校正并可追溯到一個已知的標(biāo)準(zhǔn)?Are all gages and test equipments properly calibrated and traceable to a knownstandard?11.7 是否所有的檢測量具和設(shè)備都有正確的標(biāo)識?are all gages and test equipments correctly identified?11.8

63、 從校正記錄上是否顯示出上下兩次校正日期?The calibration records indicate last/next caliration date?12、產(chǎn)產(chǎn)能能驗驗證證/Line Speed&Capacity VerifiedNO.文文 件件 要要 求求/document questions評評價價evaluate記記錄錄/comments12.1對每臺設(shè)備是否進行了設(shè)備過程能力研究并形成文件？Has a machine process capability study been done and documented on all pieces ofequipment?檢檢查查

64、表表供供應(yīng)應(yīng)商商質(zhì)質(zhì)量量審審核核 Checklistsupplier audit供應(yīng)商名稱/supplier name：產(chǎn)品型號/part no:審核日期/audit date：第 16 頁，共 22 頁12.2 是否至少每月一次地將生產(chǎn)產(chǎn)能與顧客訂單進行比較？Is there a plan in place to compare your capacity against customer releases at leastmonthly?12.3 是否已確定出裝配過程的最高的三個瓶頸？Have the top three bottlenecks in the assembly proces

65、s been identified?12.4 是否制定了應(yīng)急計劃以防止設(shè)備出現(xiàn)故障時能維持兩天的生產(chǎn)？Have contingency plans been established to support production for 2 days in theevent of equipment breakdown?操 作 要 求/implementation/process questions12.5 產(chǎn)能是否能足夠滿足顧客的最大生產(chǎn)要求？Is capacity sufficient to meet the quoted peak production demands?13、工工程程標(biāo)標(biāo)準(zhǔn)準(zhǔn)

66、/Enginering Standards IdentifiedNO.文文 件件 要要 求求/document questions評評價價evaluate記記錄錄/comments13.1所有應(yīng)用工程標(biāo)準(zhǔn)的現(xiàn)行受控清單是否存在？A current,controlled list of all applicable engineering standards exists13.2 及時評審、分發(fā)和執(zhí)行所有顧客工程標(biāo)準(zhǔn)/規(guī)范的更改的程序是否存在？.a procedure to ensure the timely review,distribution,and implementation of allcustomer engineering standards/specificationsand changes.is in place QS4.5.2.113.3 所有更改的執(zhí)行日期的記錄是否存在？A record of implementation dates for all changes exists and is current.13.4 更改是否包括對所有相關(guān)文件的更改？Imple