1393-卷板機(jī)設(shè)計(jì),板機(jī),設(shè)計(jì) I摘 要本說明書是按照所設(shè)計(jì)的卷板機(jī)內(nèi)容撰寫的，主要包括卷板機(jī)軸輥的受力分析、電動(dòng)機(jī)的選擇、主減速器的設(shè)計(jì)、側(cè)輥傳動(dòng)系統(tǒng)的設(shè)計(jì)、下輥液壓傳動(dòng)系統(tǒng)的設(shè)計(jì)以及對(duì)下輥液壓同步控制系統(tǒng)進(jìn)行了研究。從而保證了下輥在上升的過程中始終能夠保持兩端同步。四輥卷板機(jī)主要為鍋爐廠輥制鍋爐圓筒而設(shè)計(jì)，它可以用于各種型號(hào)鍋爐圓筒的生產(chǎn)和加工，也在造船、石油化工、航空、水電、裝潢、及電機(jī)制造等工業(yè)領(lǐng)域得到了廣泛的應(yīng)用，用以把金屬板料卷制成圓筒、圓錐以及弧形板等各種零件。該四輥卷板機(jī)利用其四個(gè)輥筒的空間布置，最大范圍地減少了剩余直邊的出現(xiàn)、降低了生產(chǎn)成本、提高了生產(chǎn)效率。關(guān)鍵詞：四輥卷板機(jī) 輥制 剩余直邊 弧形板IIAbstractThis statement is in accordance with the design cylinder content written mainly include the pressure analysis of cylinder axle roller, electric motors choice, the reducer design, lateral roller drive train system design, the design of the roller hydraulic drive train system on the roller and hydraulic control systems simultaneously conducted research. Thereby ensuring an increase in the course of the roller always able to maintain both simultaneously. The four cylinder roller machine mainly boiler plant roller system designed boilers cones, which can be used for various types of boilers cones production and processing are also shipbuilding, petrochemical, aviation, utilities, furniture, and electrical manufacturing industries widely applied to the metal plate material volumes produced cones, circular cone arc boards and various parts. The four cylinder roller machine use its four roller cylinders space layout, the greatest scope to reduce the margin in the remaining departments, reducing production costs, improving production efficiency.Key words: four-cylinder roller machine Roller machineLeft straight-side Arc boardIII目 錄摘 要 …………………………………………………………………………ⅠAbstract……………………………………………………………………………Ⅱ第 1 章：緒 論……………………………………………………………11.1 卷板的分類及特點(diǎn)………………………………………………………11.2 卷板機(jī)的分類及特點(diǎn)……………………………………………………11.3 W12 40X2000 型四輥卷板機(jī)的用途……………………………………31.4 傳動(dòng)系統(tǒng)設(shè)計(jì)…………………………………………………………4第 2 章：卷板機(jī)軸輥受力分析…………………………………………………42.1 作用在卷板機(jī)輥?zhàn)由系膹澢ぞ亍?2.2 卷板機(jī)的空載扭矩………………………………………………………52.3 四輥卷板機(jī)的卷板力……………………………………………………5第 3 章 ：電動(dòng)機(jī)的選擇與計(jì)算………………………………………………93.1 電動(dòng)機(jī)功率的計(jì)算………………………………………………………93.2 電動(dòng)機(jī)的選擇…………………………………………………………9第 4 章：主減速器的設(shè)計(jì)………………………………………………………104.1 電動(dòng)機(jī)型號(hào)的確定……………………………………………………104.2 傳動(dòng)比的分配…………………………………………………………114.3 傳動(dòng)系統(tǒng)的運(yùn)動(dòng)和動(dòng)力參數(shù)設(shè)計(jì)……………………………………114.4 高速級(jí)斜齒圓柱齒輪傳動(dòng)的設(shè)計(jì)計(jì)算………………………………134.4.1 選擇精度等級(jí)，材料和齒數(shù)…………………………………134.4.2 按齒面接觸強(qiáng)度設(shè)計(jì)…………………………………………144.4.3 按齒根彎曲疲勞強(qiáng)度設(shè)計(jì)……………………………………164.4.4 齒輪幾何尺寸的計(jì)算…………………………………………174.5 中間級(jí)斜齒圓柱齒輪傳動(dòng)的設(shè)計(jì)計(jì)算………………………………184.5.1 選擇精度等級(jí)，材料和齒數(shù)……………………………………184.5.2 按齒面接觸強(qiáng)度設(shè)計(jì)…………………………………………184.5.3 按齒根彎曲疲勞強(qiáng)度設(shè)計(jì)………………………………………204.5.4 齒輪幾何尺寸計(jì)算………………………………………………224.6 低速級(jí)斜齒圓柱齒輪傳動(dòng)的設(shè)計(jì)計(jì)算………………………………224.6.1 選擇精度等級(jí)，材料和齒數(shù)……………………………………224.6.2 按齒面接觸強(qiáng)度設(shè)計(jì)…………………………………………234.6.3 按齒根彎曲疲勞強(qiáng)度設(shè)計(jì)……………………………………254.6.4 幾何尺寸計(jì)算…………………………………………………26IV4.7 高速軸的設(shè)計(jì)以及軸的校核…………………………………………27第 5 章: 側(cè)輥傳動(dòng)系統(tǒng)的設(shè)計(jì)…………………………………………………315.1 側(cè)輥電動(dòng)機(jī)的確定……………………………………………………315.2側(cè)輥減速器的確定 …………………………………………………………32 5. 3 蝸輪蝸桿傳動(dòng)設(shè)計(jì) ……………………………………………………31第 6 章：下輥筒液壓缸的設(shè)計(jì)…………………………………………………356.1 下輥液壓系統(tǒng)的工作原理………………………………………………356.2 下輥筒液壓缸設(shè)計(jì)………………………………………………………36第 7 章：輥筒軸的強(qiáng)度校核……………………………………………………41第 8 章：專題論文………………………………………………………………438.1 前言………………………………………………………………………438.2 四輥卷板機(jī)工作原理……………………………………………………438.3 液壓同步控制系統(tǒng)研究及設(shè)計(jì)原理……………………………………458.4 結(jié)論……………………………………………………………………46結(jié)束語……………………………………………………………………………47致謝………………………………………………………………………………48參考文獻(xiàn)…………………………………………………………………………49附錄 1 中文譯文…………………………………………………………………50附錄 2 英文原文…………………………………………………………………77