752 通管零件注塑模設(shè)計(jì)（有cad圖+文獻(xiàn)翻譯）,752,通管零件注塑模設(shè)計(jì)（有cad圖+文獻(xiàn)翻譯）,零件,注塑,設(shè)計(jì),cad,文獻(xiàn),翻譯 Fundamentals of Manufacturing Accuracy Manufacturing can be defined as the transformation of raw materials into useful products through the use of the easiest and least-expensive methods. It is not enough, therefore, to process some raw materials and obtain the desired product. It is, in fact, of major importance to achieve that goal through employing the easiest, fastest, and most efficient methods. If less efficient techniques are used, the production cost of the manufactured part will be high, and the part will not be as competitive as similar parts produced by other manufacturers. Also, the production time should be as short as possible to enable capturing a larger market share. Modern industries can be classified in different ways. There include classification by process, classification by product, and classification based on the production volume and the diversity of products. The classification by process is exemplified by casting industries, stamping industries, and the like. When classifying by product, industries may belong to the automotive, aerospace, and electronics groups. The third method, i.e., classification based on production volume, identifies three main distinct types of production, mass, job shop, and moderate. Let us briefly discuss the features and characteristics of each type. Mass production is characterized by the high production volume of the same (or very similar) parts for a prolonged period of time. An annual production volume of less than 50 000 pieces cannot certainly be considered as mass production. As you may expect, the production volume is based upon an established or anticipated sales volume and is not directly affected by the daily or monthly orders. The typical example of mass-produced goods is automobiles. Job-shop production is based on sales orders for a variety of small lots. Each lot may consist of 20 up to 200 or more similar parts, depending upon the customers` needs. It is obvious that this type of production is most suitable for subcontractors who produce varying components to supply various industries. The machines employed must be flexible to handle variations in the configuration of the ordered components ,which are usually frequent. Also, the employed personnel must be highly skilled in order to handle a variety of tasks, which differ for the different parts that are manufactured. Moderate production is an intermediate phase between the job-shop and the mass-production types. The production volume ranges between 10 000 to 20 000 parts, and the machines employed are flexible and multipurpose. This type of production is gaining popularity in industry because of an increasing market demand for customized products. A very important fact of the manufacturing science is that it is almost impossible to obtain the desired nominal dimension when processing a workpiece. This is actually caused by the inevitable, though very slight, inaccuracies inherent in the machine tool as well as by various complicated factors like the elastic deformation and recovery of the workpiece and/or the fixture, temperature effects during processing, and sometimes the skill of the operator. Since it is very difficult to analyze and completely eliminate the effects of these factors, it is more feasible to establish a permissible degree of inaccuracy or a permissible deviation from the nominal dimension that would not affect the proper functioning of the manufactured part in a detrimental way. According to the ISO (International Standardization Organization) system, the nominal dimension is referred to as the basic size of the part. The deviations from the basic size to each side (i.e. , positive or negative ) determine the high and the low limits, respectively, and the difference between those two limits of size is called the tolerance. The tolerance is an absolute value without a sign. As you may expect, the magnitude of the tolerance is dependent upon the basic size and is designated by an alphanumeric symbol called the grade. There are eighteen standard grades of tolerance in the ISO system, and the tolerances can be obtained from the formulas or the tables published by the ISO. It is obvious that smaller tolerances require the use of high-precision machine tools in manufacturing the parts and therefore increase production costs. Before two components are assembled together, the relationship between the dimensions of the mating surfaces must be specified. In other words, the location of the zero line to which deviations are referred must be established for each of the two mating surfaces. This actually determines the degree of tightness or freedom for relative motion between the mating surfaces. There are basically three types of fits, namely, clearance fit, transition fit, and interference fit. In all cases of clearance fit, the upper limit of the shaft is always smaller than the lower limit of the mating hole. This is not the case in interference fit, where the lower limit of the shaft is always larger than the upper limit of the hole. The transition fit, as the name suggests, is an intermediate fit. According to ISO, the internal enveloped part is always referred to as the shaft, whereas the surrounding surface is referred to as the hole. Accordingly, from the fits point of view, a key is referred to as the shaft and the keyway as the hole. There are two ways for specifying and expressing the various types of fits, the shaft basis and the hole basis systems. The location of the tolerance zone with respect to the zero line is indicated by a letter, which is always capital for holes and lowercase for shafts, whereas the tolerance grade is indicated by a number, as previously explained. Therefore, a fit designation can be H7/h6, F6/g5, or any other similar form. When the service life of an electric bulb is over, all you do is buy a new one and replace the bulb. This easy operation, which does not need a fitter or a technician, would not be possible without two main concepts, interchangeability and standardization. Interchangeability means that identical parts must be interchangeable, i.e. , able to replace each other, whether during assembly or subsequent maintenance work; without the need for any fitting operations. As you can easily see, interchangeability is achieved by establishing a permissible tolerance, beyond which any further deviation from the nominal dimension of the part is not allowed. 影響加工精度的基本因素 制造業(yè)可以看作是通過使用最簡(jiǎn)便、最便宜的方法，把原材料轉(zhuǎn)化為有用的產(chǎn)品的方法，但這顯然還不夠準(zhǔn)確,它應(yīng)該是通過對(duì)原材料的加工,進(jìn)而獲得所期望得到的產(chǎn)品。 實(shí)際上，通過采用最簡(jiǎn)單、最快捷和最有效的方法來達(dá)到目標(biāo)是非常重要的。 如果不能采用先進(jìn)而有效的方法來加工，則產(chǎn)品的制造費(fèi)用將增高，在與其他類似的產(chǎn)品制造商競(jìng)爭(zhēng)時(shí)產(chǎn)品將會(huì)變得沒有競(jìng)爭(zhēng)力。 此外, 為了獲取更大的市場(chǎng)份額，產(chǎn)品生產(chǎn)的時(shí)間也應(yīng)盡可能短。 現(xiàn)代工業(yè)可以使用很多不同的方法來分類，包括按加工方式分類，按產(chǎn)品的類型分類，按產(chǎn)品生產(chǎn)的數(shù)量和產(chǎn)品的差異性分類。按產(chǎn)品的加工方式來分類，在鑄造行業(yè)及沖壓行業(yè)中被廣泛采用。而按產(chǎn)品的類型來分類的方法，則主要在汽車制造業(yè)、飛機(jī)制造業(yè)及電氣業(yè)中采用。第三種方法,即按產(chǎn)品的生產(chǎn)量來分類的方法，確定了三種主要的生產(chǎn)方法：大批量生產(chǎn)、單件小批量生產(chǎn)、中批量生產(chǎn)。下面讓我們來詳細(xì)的討論每種生產(chǎn)方式的特點(diǎn)。 大批量生產(chǎn)的特點(diǎn)是長(zhǎng)時(shí)間的生產(chǎn)同一種（或者非常類似的）產(chǎn)品，如果一件產(chǎn)品的年生產(chǎn)量小于50000件則不能被視為大批量生產(chǎn)。正如你所能想到的，產(chǎn)品生產(chǎn)的數(shù)量是根據(jù)一個(gè)既定或預(yù)期的銷售數(shù)量來決定的，而不是由一天或一個(gè)月的訂單量來決定。一個(gè)典型的例子就是汽車的大規(guī)模生產(chǎn)。 單件小批量生產(chǎn)主要是按種類多而批量小的銷售訂單來生產(chǎn)，每個(gè)批量在20件到200件或者更多，主要決定于客戶的需求。顯而易見，這種類型的生產(chǎn)最適合分包商，生產(chǎn)不同的零件來供應(yīng)各類不同的行業(yè)需求。所采用的機(jī)器必須具有足夠的柔性，以適應(yīng)按訂單生產(chǎn)的零件的外形變化，而這種變化是經(jīng)常發(fā)生的。另外，操作機(jī)器的工人也必須掌握比較高的技術(shù)水平，這樣才能成功的完成各種不同的任務(wù)，加工不同的零件。 中批量生產(chǎn)是介于大批量生產(chǎn)和單件小批量生產(chǎn)之間的一種類型，生產(chǎn)量介于10000至20000件之間，而采用的機(jī)器也必須很靈活和多功能化。由于按客戶需求制造的產(chǎn)品的市場(chǎng)日益增長(zhǎng)，這類類型的應(yīng)用越來越多。 在制造科學(xué)中，有一個(gè)非常重要的事實(shí)是：加工一個(gè)工件時(shí)要想獲得理想的名義尺寸幾乎是不可能的。其實(shí)，雖然誤差可能非常的小，但這是不可避免的，因?yàn)楹芏鄰?fù)雜的因素造成機(jī)器上的刀具存在有固有的誤差。比如工件的彈性變形及其回彈，又或者工件的裝夾、加工過程中溫度的影響，有時(shí)還包括操作人員的操作技能。由于準(zhǔn)確的分析并完全消除這些因素的影響是非常困難的，于是在名義尺寸之上建立一個(gè)允許的誤差或允許的偏差范圍更為可行，而這也不會(huì)影響工件的正常運(yùn)作。按照ISO (國際標(biāo)準(zhǔn)化組織)體系，公稱尺寸被稱為零件的基本尺寸，從基本尺寸向每一側(cè)的偏差（正或負(fù)）分別決定了上限和下限，而二者之間的差值稱為公差。公差是一個(gè)沒有標(biāo)志的絕對(duì)值，正如你可以想到的，公差的大小決定于基本尺寸的大小，而由一個(gè)指定的字母數(shù)字符號(hào)來表示，稱為等級(jí)。在ISO質(zhì)量管理體系中，一共設(shè)有18個(gè)標(biāo)準(zhǔn)等級(jí)，公差可從公式算出或從ISO出版的表中查出來。顯然，公差較小的零件需要利用高精密機(jī)床來制造，而由此會(huì)導(dǎo)致產(chǎn)品成本的增加。 在兩個(gè)零件組裝在一起之前，尺寸的配合關(guān)系必須指定。換句話說，必須在兩個(gè)尺寸之間指定零線的位置。這其實(shí)是確定兩個(gè)物體配合的緊密或能自由運(yùn)動(dòng)的范圍?；旧峡梢苑譃槿N配合，即間隙配合，過渡配合，過盈配合。在所有的間隙配合中，軸的上極限尺寸常常比與其配合的孔的下極限尺寸還小；這與過盈配合不同，在過盈配合中軸的下極限尺寸通常比孔的上極限尺寸大；過渡配合,顧名思義,是一個(gè)中級(jí)的配合。按國際標(biāo)準(zhǔn)化組織的規(guī)定，被包圍在里面的部分常稱之為軸，而包圍的表面則稱之為孔。因此，從配合的觀點(diǎn)來說，鍵被稱為軸，鍵槽被稱為孔。 有兩種方式來指定和表示各種不同的配合，基軸制和基孔制。公差帶相對(duì)于基準(zhǔn)線的位置是用一個(gè)字母來表示的，總是用大寫字母表示孔，用小寫字母表示軸；而公差等級(jí)則如前所述用數(shù)字表示。正如先前解釋的， H7/h6，F(xiàn)6/g5都是正確的表示方式，其他類似的形式也是對(duì)的。 當(dāng)一個(gè)電氣部件的使用壽命結(jié)束時(shí)，所有你能做的就是去買一個(gè)新的來代替它。這是一件非常容易的事情，不需要任何鉗工或技術(shù)員，然而如果沒有兩個(gè)概念：互換性和標(biāo)準(zhǔn)化，這一切將不可能?；Q性意味著在相同的零件之間必須能夠進(jìn)行互換。無論是在裝配時(shí)還是在其后的維修中，這些零件都可以互相取代而不需任何修配工作。你不難看出,互換性是通過建立一個(gè)允許的公差來達(dá)到目的的，然而任何超過范圍的基本尺寸的偏差都是不允許的。 7